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Paper tube machine and production line

 

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Lines to produce standard paper tubes
Lines to produce paper tubes with multi-knife cutting assemblies
Lines to produce very thin and small diameter tubes
Lines to produce construction tubes
Lines to produce smooth tubes
Lines to produce tape cores
Lines to produce textile tubes
Lines to produce flat tubes

Lines to produce standard paper tubes

A very standard line is our LT 225 (for a diameter range of 25 to 280 mm) with single knife or multi-knife cutting systems and a maximum number of 24 plies. Here too, PAKEA offers several alternative unwinding and gluing systems.

For even smaller tubes, we offer our LT 110 (for a diameter range of 12 to 150 mm) running up to 12 plies.

All our winders are equipped with the mandrel deflection compensation system, the pneumatical belt tensioner, the powerful AC drive motors with vectorial drive, and with a unique stabilized belt drive ensuring high radial pressure on the tube and a better pulling of the paper plies, without slipping.


DRA revolver unwinder


MTU universal gluer


EXCEL 110 knife cutter


EXCEL 225 E knife cutter


Lines to produce paper tubes with multi-knife cutting assemblies

Flying Knife Winders with In-line Multiple Knife Cutting Assemblies are ideal for the production of light and medium wall tubes with shorter cut lengths (to avoid quite expensive tube handling, storing and recutting works).

Given the high speeds of these machines, they are basically recommended for medium and long runs.

PAKEA can offer 2 lines:

  • The LTSCD 110 line, diameter range of 12 to 100 mm, wall thickness up to 4/5 mm and cut lengths from 50 mm to endless.
  • The LTSCD 216 line, diameter range of 25 to 160 mm, wall thickness up to 8/12 mm and cut lengths from 50 mm to endless.
     


LTSCD 110 line


Some thin wall tubes


SCD 110 flying knife winder


Lines to produce very thin and small diameter tubes

For very thin and small diameter tubes, PAKEA engineered an exceptional and dedicated line: the LTSCD 20 GV. This high speed line winds and cuts tubes (for example, diameter 12 mm, length 76 mm) at incredible rates of 1200 pieces per minute. Most probably the fastest spiral winding line in the world!

This line integrates all the high tech systems such as automatic paper reel splicing, motorized revolver unwinders, powered unwinding systems for consistent ply tension, synchronized gluing rollers, automatic OD monitoring, a cutting assembly with up to 25 knives, electric knife plunging, waste ring and dust selection devices, a cut length change in less than 5 minutes,…

 
LTSCD 20 GV line


Lines to produce construction tubes

PAKEA also produces a winding line specially designed for the large diameter tubes mostly used in the building industry as column formers.

Special unwinders and gluers have been engineered to accommodate the large paper plies. The winding head type SP 1000 with its vertical turret has been specially engineered for the production of large cores of diameters 120 to 1250 mm.

The cutting systems are in-line saw cutters, or even better, single knife cutters..
 


LT 1000 winding line



SP 1000 vertical winding head
 

Lines to produce smooth tubes

To wind very thin plastic films such as BOPP or delicate materials, smooth tubes are required. PAKEA offers a complete line to produce these tubes including the spiral winding line with the top ply skiving unit, the grinding and waxing machine type PW as well as the recutter with some special outfit to protect the tube surface.

We can supply finishing lines with single or double grinding heads, waxing and polishing heads and the tube conveying systems.

The number of grinding and waxing heads will determine the quality of the finished product and especially the speed. Other combinations and numbers of working heads are existing and could be quoted for optionally.

 



PW 2+2 smooth tube line


Some smooth tubes
 

Lines to produce tape cores

Complete lines have been specially designed by PAKEA to produce tape cores.

Several options are possible:

  • With dynamic dryer or static batch dryers or without dryers,
  • With index cutters of the ACTIVA type (for very flexible production but low and medium volumes),
  • With multi-knife and single mandrel recutters (for medium and large volumes),
  • With multi-knife and 3- mandrel recutters (for very large volumes).


Some tape cores

Lines to produce textile tubes

The textile industry uses a lot of various cylindrical paper tubes type OE, DTY, POY, FDY,…which are produced on complete lines delivered by PAKEA.

 

The complete line comprises mainly:

  • the parent tube winding line of the LT types
  • the finishing line (CCM recutters and MATT finishing machines)
  • and possibly a static batch dryer.

The CCM recutters will cut the parent tubes into individual tube and the MATT textile tube finishing machines will bull-nose, burnish, groove, slit and notch tubes for the spinning and texturizing industries.

PAKEA installs complete turn key projects and assists its customers for the start up and the know how.
 



Some textile tubes


MATT 80 textile tube finisher


MATT 160 textile tube finisher


Multi knife recutter CCM


Lines to produce flat tubes

Flat tubes are used in several industries as protection sleeves, reel protections, large ice cream containers,… and can be produced with the spiral winding or with the convolute winding technologies.

The PAKEA line is mainly composed of:

  • a spiral winding line
  • a scoring machine
  • a flattening machine
  • and a guillotine cutter.


Some flat tubes


Scoring machine

 

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Contact

PAKEA
rue Gutenberg . BP 109
F68172 RIXHEIM CEDEX
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Tél +33 (0)3 89 54 27 33
Fax +33 (0)3 89 65 10 30
E-mail pakea@pakea.eu
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